ZeroRustUSA

It's the toughest one-step metal coating on planet Earth - try it!

Zero Rust Technical Information

Description / Zero Rust
Description / Prep Step
Description / Crystal Coat
Performance / Zero Rust
Surface Preparation with Prep Step
Surfac Preparation without Prep Step
Application / Zero Rust
Application / Prep Step
Application / Crystal Coat
Coverage / Zero Rust
Coverage / Crystal Coat
Drying Time / Zero Rust
Top Coats / Zero Rust
Clean Up / Storage / Waste Disposal
MSDS Sheets

APPLICATION / ZERO RUST

Mix Zero Rust well before using. Apply with spray, brush or roller. Zero Rust is a high solids product with 54% solids by volume. For practical purposes, 2 mils of wet film yields 1 mil of dry film thickness after solvent evaporation. If Zero Rust is thinned prior to application, additional wet film thickness must be applied. For best results, apply a minimum of two coats, using a crisscross pattern from one coat to the next to help preclude holidays (pin holes) and thin spots. To assure adequate coverage, an easy visual barometer is to use two dissimilar colors for the first and second coats – i.e., a coat of red oxide followed by enough of the final color to hide the red oxide.

NOTE: Red oxide and black are the best of the best for sealing. Thus, we recommend either of these colors as the first coat. Do not apply too heavily and allow adequate time between coats for flash off; 20 to 30 minutes is typical.

This is extremely important! Because Zero Rust is formulated to be impermeable to oxidation, the surface of the film starts closing when the solvents start flashing off. This impedes the migration of solvents from the interior of the film. When a thick coat is applied, or if adequate time is not allowed between coats, the paint takes much longer to dry. Because Zero Rust is heavy bodied, thinning will be required for siphon gun application – a reduction of 15-20% with xylene is typical. Recommended thinners are Xylene (Xylol), Toluene, and Acetone. Do not use mineral spirits or VMP Naphtha for thinning.

Zero Rust meets the current volatile organic compounds (VOC) limits for architectural coatings (AIM), as published by the EPA on 9/11/98. For these customers who fall under the AIM category, thinning must be done with an EPA-approved solvent, such as acetone or Oxsol 100. Application with airless spray equipment can be done directly from the can with no thinning; however, a thinner may be required at temperatures below 60 degrees. If necessary, you may thin to suit for brushing and rolling.

NOTE: Zero Rust is not recommended for submersible applications.


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